Product Description
1. Excellent Path Quality
Smaller laser dot and high work efficiency, high quality.
2. High Cutting Speed
Cutting speed is 2-3 times than same power CO2 laser cutting machine.
3. Stable Running
Adopt top world import fiber lasers, stable performance, key parts can reach 100,000 hours.
4. Low Cost
Save energy and protect environment. Photoelectric conversion rate is up to 25-30%. Low electric power consumption.It is only about 20%-30% of traditional CO2 laser cutting machine.
5. Easy Operations
Fiber line transmission, no adjustment of optical path.
Specification
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item
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value
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Application
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LASER CUTTING
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Applicable Material
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Metal
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Condition
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New
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Laser Type
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Fiber Laser
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Cutting Area
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1500mm*3000mm
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Cutting Speed
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680mm/sec
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Graphic Format Supported
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AI, PLT, DXF, Dst, Dwg
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Cutting Thickness
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1-20mm
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CNC or Not
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Yes
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Cooling Mode
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WATER COOLING
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Control Software
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Cyput
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Place of Origin
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Shandong, China
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Brand Name
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zhongeke
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Laser Source Brand
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MAX
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Laser Head Brand
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Raytools
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Servo Motor Brand
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FUJI
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Guiderail Brand
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HIWIN
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Weight (KG)
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2500KG
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Key Selling Points
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Easy to Operate
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Optical Lens Brand
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Wavelength
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Warranty
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1 Year
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Applicable Industries
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Hotels, Garment Shops, Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Farms, Restaurant, Retail, Printing Shops, Construction works , Energy & Mining, Advertising Company
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Machinery Test Report
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Provided
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Video outgoing-inspection
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Provided
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Warranty of core components
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1 Year
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Core Components
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Pressure vessel, Motor, Bearing, Gear, PLC
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Mode of Operation
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continuous wave
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Configuration
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3-axis
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Products handled
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Sheet Metal
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Feature
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Automated Loading
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CNC laser cutter wavelength
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1064 nm
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Beam quality
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<0.373mrad
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Beam
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Integrated welding beam
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Guide
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Taiwan HIWIN
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Reducer
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France Motoly
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Low-voltage electrical appliances
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Chint
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Origin, limit switch
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Swiss Carole
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Cable
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Flexible shielded cable
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Gas circuit (proportional valve)
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NNT
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Chiller
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Han Li
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Samples
Application
A, metal plate Laser cutting machine is suitable for cutting all kinds of metal plates, such as stainless steel plates, copper plates and aluminum plates. After the laser beam of the laser cutting machine is focused, it can quickly melt the plate, and then it is cut by oxidant jet, which makes the slit very fine and the accuracy is as high as 0.05 mm. Laser cutting machine has the characteristics of high efficiency and high precision, and is widely used in automobile manufacturing, aviation manufacturing, mechanical processing and other fields. .
Second, non-metallic plates In addition to metal plates, laser cutting machine is also suitable for cutting non-metal plates, such as wood plates and acrylic plates. Compared with the traditional mechanical cutting, the laser cutting machine can cut the plate into different shapes more accurately. Acrylic board is a transparent and hard plastic material, which can be cut into various shapes by laser cutting machine, and is widely used in advertising production, decoration and other fields.
Packaging & Shipping
exporting plywood package for laser cutting machine
Company Profile
Jinan Zhongke CNC Equipment Co., Ltd. is located in Jinan City ,Shandong province and is specialized in manufacturing CNC routers, CNC plasma cutting machines, laser cutting machines and engraving machines. With an experienced and professional team, we have exported our products to many countries and regions all over the world, especially America, Europe, Oceania and Southeast Asia. We enjoy a good reputation among our customers. We welcome customers, business associations and friends from all parts of the world to contact us and seek cooperation for mutual benefits. Welcome to Jinan Zhongke CNC Equipment Co.,ltd to visit our machines!
FAQ
1. who are we?
We are based in Shandong, China, start from 2011,sell to South Asia(15.00%),Oceania(15.00%),Southeast Asia(10.00%),North America(6.00%),South America(6.00%),Western Europe(6.00%),Africa(6.00%),Domestic Market(6.00%),Eastern Asia(5.00%),Southern Europe(5.00%),Central America(5.00%),Northern Europe(5.00%),Eastern Europe(5.00%),Mid East(5.00%). There are total about 51-100 people in our office.
2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;
3.what can you buy from us?
Wood CNC Router, Advertising CNC Machine, Metal CNC Router, Plasma Cutting Machine, Laser Engraving Machine, Stone CNC Router
4. why should you buy from us not from other suppliers?
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5. what services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW;
Accepted Payment Currency:USD,CNY;
Accepted Payment Type: T/T,L/C,PayPal,Western Union,Escrow;
Language Spoken:English,Chinese,Spanish,Japanese,Russian
using skills\Precautions for use
When using the fiber laser cutting machine to process objects, it is necessary to learn the skills of using and maintaining the fiber laser cutting machine equipment, so as to give full play to the efficacy of the equipment and improve the working efficiency of the equipment to the greatest extent.
How to use and maintain the fiber laser cutting machine:
1.Check the steel strip frequently to ensure that it is taut. Otherwise, if something goes wrong in operation, it may hurt people and even lead to death. The steel belt looks like a small thing, and the problem is still a bit serious.
2.Check the straightness of the track and the verticality of the machine every six months, and maintain and debug it in time if it is abnormal. If you don't do this, the cutting effect may not be very good, and the error will increase, which will affect the cutting quality. This is the top priority and must be done.
3.Vacuum the dust and dirt in the machine once a week, and all electrical cabinets should be tightly closed and dust proof.
4.Each guide rail should be cleaned frequently to eliminate dust and other sundries to ensure the normal operation of the equipment.The rack should be wiped frequently and lubricated to ensure lubrication without sundries. The guide rail should be cleaned and lubricated frequently, and the motor should also be cleaned and lubricated frequently, so that the machine can move better and cut more accurately when moving, and the quality of the cut products will be improved.
1. Before Using a Fiber Laser Cutting Machine
(I) Preparations Before Starting Up
one
Inspect the equipment appearance. 2.
1. Check all parts of the machine, including the cutting head, worktable, optical system, etc. for any visible damage, scratches, or foreign objects. For example, check if the protective lens of the cutting head has any dust or scratches, and if there are any residual metal chips on the worktable.
2. Check that the power and signal cables of the equipment are securely connected to avoid any malfunctions during operation. one
Gas supply inspection 2.
1. A fiber laser cutting machine usually requires auxiliary gases to assist in cutting, such as oxygen and nitrogen. Check that the gas pressure is within the appropriate range. For example, when cutting carbon steel with oxygen, the pressure is usually around 0.7 - 1.2MPa; when cutting stainless steel with nitrogen, the pressure is around 1.2 - 1.6MPa.
2. Ensure that the gas pipeline is not leaking and that the connection points are sealed properly. You can check for leaks by applying soap water to the connection points and looking for bubbles, which indicate a leak. 3.
Cooling Water Inspection 4.
1. A fiber laser generator requires cooling water for cooling to ensure its normal operation. Check the water level of the cooling water to ensure it is within the normal range. Generally, ensure that the water level in the cooling water tank is above the minimum water level line.
2. Check whether the cooling water circulation system is working normally, including whether the pump is operating normally and whether there are any blockages or leaks in the water pipes.
(II) Starting Operation
1. Connect to Power
1. According to the operation manual of the equipment, first turn on the main power switch, then turn on the power of each subsystem one by one, such as the laser generator power, control system power, cooling system power, etc. After turning on the power, the equipment will go through the self-checking program. Pay attention to observe the equipment's indicator lights and display screen to check if there are any abnormal alarm messages.
2. Start the Software
1. Open the laser cutting control software, and the software will automatically connect to the equipment hardware. In the software, the cutting process parameters need to be set according to the type and thickness of the cutting material. For example, for a 3mm thick stainless steel plate, the laser power may be set to 1000-1200W, and the cutting speed is about 30-40mm/s. At the same time, the cutting path, auxiliary gas type and pressure parameters also need to be set.
3. Material Placement
1. Place the material to be cut on the worktable, and ensure that the material is placed flat and stable. For larger size materials, an auxiliary device can be used for fixing, to prevent the material from moving during cutting and affecting the cutting quality. For example, when cutting large aluminum plates, use multiple auxiliary devices to fix the four corners and edges of the aluminum plate on the worktable.
1. Focusing Operation
1. Start the automatic focusing function of the cutting head or manually adjust the height of the cutting head to make the distance between the cutting head and the material surface suitable for focusing. In general, the distance between the cutting head and the material surface is about 0.8 - 1.2mm, but there may be some differences depending on the cutting head and material. Accurate focusing can ensure that the laser beam's energy is effectively concentrated on the material, achieving good cutting results.
2. Start Cutting
1. Click the "Start Cutting" button in the software, and the laser generator will emit a laser beam that is transmitted through the optical system to the cutting head and then focused on the material surface for cutting. During the cutting process, pay attention to observing the cutting situation, including the spark and the discharge of molten slag. If you find that the cutting quality is problematic, such as rough cuts and serious slagging, it may be necessary to pause the cutting and adjust the cutting parameters.
(IV) Shutdown Procedure
1. Stop cutting
1. When cutting is complete or a pause in cutting is needed, first click the "Stop Cutting" button in the software, and the laser generator will stop emitting laser. Then wait for the cutting head to return to its initial position and ensure that the molten slag generated during the cutting process has cooled down.
2. Turn off the software and power
1. Shut down the laser cutting control software, and then turn off the power of the equipment in the reverse order of startup. First, turn off the power of the laser generator, then the power of the control system, the cooling system, etc., and finally turn off the main power switch.
3. Clean the work area
1. Clean up the cutting waste, slag, etc. on the workbench. You can use a broom, shovel, etc. to collect the waste and put it into a special waste collection container. At the same time, clean the surface of the cutting head and the optical path system of dust and other impurities using a clean compressed air tank or a special cleaning tool.
(II) Maintenance of fiber laser cutting machine
(a) Daily maintenance
1. Daily cleaning of the machine: clean the machine surface with a clean cloth or compressed air to remove dust and other impurities.
2. Regular lubrication of the machine: lubricate the moving parts of the machine regularly to prevent wear and tear.
3. Check the machine's cooling system: check the cooling system regularly to ensure that it is working properly and that there is no blockage in the cooling water pipe.
4. Check the machine's electrical system: check the electrical system regularly to ensure that there are no electrical faults or short circuits.
5. Check the machine's optical system: check the optical system regularly to ensure that the optical components are clean and in good condition.
6. Check the machine's safety devices: check the safety devices regularly to ensure that they are functioning properly and that there are no defects that could cause accidents.
1. Appearance cleaning
1. After each day's work, use a clean soft cloth to wipe the exterior surfaces of the equipment, including the body, control cabinet, etc., to remove dust and oil stains. For stubborn stains, a small amount of neutral cleaning agent can be used for wiping.
2. Cutting head maintenance
1. Check the protective lens of the cutting head and clean it with a special lens cleaning paper or cleaning stick dipped in a small amount of cleaning solution if there is dust or slight stains. Cleaning should be done gently to avoid scratching the lens.
2. Check the alignment of the cutting head's optical path and check it with the optical path detection function of the equipment or a professional optical path detection tool. If the optical path is found to be deviated, adjust it in time.
3. Worktable cleaning
1. Clean the metal chips and waste on the worktable to keep the worktable flat and clean. Use a vacuum cleaner or a brush to clean the chips, avoiding them from entering the equipment's transmission mechanism or affecting cutting quality.
4. Gas and cooling water system inspection
1. Check the gas pressure and pipeline again to ensure normal gas supply at the next startup. At the same time, check the water level and water quality of the cooling water. If the water level is too low, add distilled water or special cooling liquid in time; if the water quality deteriorates, replace it in time.
(II) Regular maintenance (weekly or monthly)
1. Optical path system maintenance
1. Regularly clean the reflective mirrors and focusing lenses and other optical components in the optical path system. Use professional optical cleaning tools and cleaning solutions, and follow the correct cleaning steps. Generally, it is recommended to clean the important optical components in the optical path system at least once a month.
2. Check the mechanical components of the optical path system, such as the guide rails and screw rods. Add the appropriate amount of lubricating oil to ensure that the moving parts of the optical path system can operate smoothly.
2. Drive system maintenance
1. Check the equipment's drive system, including the motor, belt, and chain. Check if there are any abnormal sounds in the motor's operation, and if the tension of the belt and chain is appropriate. If the belt or chain is too loose, it will affect the transmission accuracy, and it needs to be adjusted in time; if you find that the motor has a fault, it should be repaired or replaced in time.
3. Electrical system inspection
1. Check whether the terminals of the electrical system's various connections are loose or oxidized. If there are loose terminals, tighten them in time; for oxidized terminals, use sandpaper to gently polish them, and then reconnect them. At the same time, check whether there are any abnormal situations such as overheating or strange smell in the electrical control cabinet's electrical components, and if there are problems, they should be dealt with in time.
(III) Long-term maintenance (annually)
1. Maintenance of Laser Generator
1. Have a professional technician perform a thorough maintenance of the laser generator, including checking the performance of the optical modules and pumping sources inside the laser generator. Depending on the degree of wear and tear, some critical components may need to be replaced to ensure the performance and service life of the laser generator.
2. Whole-Machine Performance Testing
1. Test the overall performance of the fiber laser cutting machine, including cutting accuracy, cutting speed, and maximum power. Evaluate the equipment's performance degradation by cutting standard samples and comparing the initial performance parameters. If you notice a significant decline in equipment performance, promptly repair and adjust it.
First, the use of fiber laser cutting machine
(1) Preparation before startup
Check the appearance of the equipment
Check all parts of the machine, including cutting head, workbench and optical system, for obvious damage, collision marks or foreign objects. For example, check whether the protective lens of the cutting head has dust or scratches, and whether there are residual metal chips on the workbench.
Check whether the power cord, signal wire and other connections of the equipment are firm, so as to avoid equipment failure caused by looseness during work.
Gas supply inspection
Fiber laser cutting machine usually needs auxiliary gas to help cutting, such as oxygen and nitrogen. Check whether the pressure of the gas is within the appropriate range. For example, for cutting carbon steel, when oxygen is used, the pressure is generally around 0.7-1.2MPa; When nitrogen is used to cut stainless steel, the pressure is about 1.2-1.6MPa.
Ensure that the gas pipeline has no leakage and the connection port is well sealed. You can check whether there are bubbles at the joint of the pipeline by smearing soapy water and so on, so as to judge whether there is leakage.
Cooling water inspection
The fiber laser generator needs cooling water for cooling to ensure its normal operation. Check whether the water level of cooling water is within the normal range, and generally ensure that the water level of cooling water tank is higher than the minimum water level line.
Check whether the circulating system of cooling water works normally, including whether the water pump works normally and whether the water pipes are blocked or leaking.
(2) Boot operation
power-on
According to the operating instructions of the equipment, turn on the main power switch first, and then turn on the power of each subsystem in turn, such as the power supply of laser generator, control system and cooling system. After the power is turned on, the equipment will carry out the self-check procedure. Pay attention to the indicator light and display screen of the equipment to see if there is any abnormal alarm information.
Startup software
Open the laser cutting control software, and the software will automatically connect the equipment hardware. In the software, the cutting process parameters need to be set according to the type and thickness of the cutting material. For example, for a 3mm thick stainless steel plate, the laser power may be set at 1000-1200W, and the cutting speed is about 30-40 mm/s.. At the same time, parameters such as cutting path, auxiliary gas type and pressure should be set.
Material placement
Place the material to be cut on the workbench, and ensure that the material is placed flat and stable. For larger size materials, fixtures can be used to fix them, so as to prevent the material from moving during the cutting process and affect the cutting quality. For example, when cutting a large aluminum plate, it is necessary to fix the four corners and edges of the aluminum plate on the workbench with multiple clamps.
(3) Cutting operation
Focusing operation
Start the automatic focusing function of the cutting head or manually adjust the height of the cutting head to make the distance between the cutting head and the material surface reach the appropriate focusing position. Generally speaking, the distance between the cutting head and the material surface is about 0.8-1.2mm, and different cutting heads and materials may be different. Accurate focusing can ensure that the energy of laser beam can be effectively concentrated on the material and achieve good cutting effect.
Start cutting
Click the "Start Cutting" button in the software, and the laser generator will emit a laser beam, which will be transmitted to the cutting head through the optical path system, and then focus on the surface of the material for cutting. In the process of cutting, we should pay attention to the cutting situation, including the spark of cutting and the discharge of slag. If there are problems in cutting quality, such as rough incision and serious slag hanging, it may be necessary to suspend cutting and adjust cutting parameters.
(4) Shutdown operation
Stop cutting
When cutting is finished or cutting needs to be suspended, first click the "Stop Cutting" button in the software, and the laser generator will stop emitting laser. Then wait for the cutting head to return to the initial position, and ensure that the slag generated in the cutting process has cooled down.
Turn off the software and power.
Turn off the laser cutting control software, and then turn off each power supply of the equipment in the reverse order of starting. First, turn off the power supply of the laser generator, then the control system power supply, cooling system power supply, etc., and finally turn off the main power switch.
Clean up the work area
Clean the cutting waste, slag, etc. on the workbench. You can use broom, shovel and other tools to collect the waste, and then put it into a special waste collection container. At the same time, it is necessary to clean the dust and other impurities on the surface of the cutting head and optical system, which can be cleaned by using a clean compressed air tank or a special cleaning tool.
Second, the maintenance of fiber laser cutting machine
(1) Daily maintenance
Clean appearance
After work every day, use a clean soft cloth to wipe the external surface of the equipment, including the fuselage, control cabinet, etc., to remove dust and oil. For stains that are difficult to clean, a small amount of neutral detergent can be used to wipe them.
Maintenance of cutting head
Check the protective lens of the cutting head. If dust or slight stains are found, wipe it with a special lens cleaning paper or a cleaning stick dipped in a small amount of cleaning liquid. Pay attention to the gentle action when cleaning to avoid scratching the lens.
Check the alignment of the optical path of the cutting head, which can generally be checked by the optical path detection function of the equipment or by using professional optical path detection tools. If the optical path is found to be deviated, it should be adjusted in time.
Table cleaning
Clean up the metal scraps and wastes on the workbench, and keep the workbench flat and clean. You can use a vacuum cleaner or a brush to clean up the debris, so as to prevent the debris from entering the transmission mechanism of the equipment or affecting the cutting quality.
Gas and cooling water system inspection
Check the gas pressure and pipeline for leakage again to ensure that the gas supply is normal at the next startup. At the same time, check the water level and quality of cooling water. If the water level is too low, add distilled water or special coolant in time. If the water quality deteriorates, it should be replaced in time.
(2) Regular maintenance (weekly or monthly)
Maintenance of optical path system
Regularly clean the optical components such as mirrors and focusing mirrors in the optical path system. Use professional optical cleaning tools and cleaning liquid, and follow the correct cleaning steps. Generally speaking, the important optical components in the optical path system should be cleaned at least once a month.
Check the lubrication of mechanical parts of the optical system, such as guide rails and lead screws. Add a proper amount of lubricating oil to ensure the flexible operation of the moving parts of the optical path system.
Transmission system maintenance
Check the transmission system of equipment, including motor, belt, chain, etc. Check whether there is abnormal sound in the operation of the motor and whether the tension of the belt and chain is appropriate. If the belt or chain is too loose, it will affect the transmission accuracy and need to adjust the tension in time; If the motor is found to be faulty, it should be repaired or replaced in time.
Electrical system inspection
Check whether the terminals of the electrical system are loose or oxidized. If it is loose, tighten it in time; For the oxidized terminal, you can use sandpaper to polish it gently and then reconnect it. At the same time, check whether the electrical components in the electrical control cabinet have abnormal conditions such as overheating and odor, and deal with them in time if there are any problems.
(3) Long-term maintenance (by year)
Maintenance of laser generator
Ask professional technicians to carry out in-depth maintenance on the laser generator, including checking the performance of the optical module, pump source and other components inside the laser generator. According to the wear of components, it may be necessary to replace some key components to ensure the performance and service life of the laser generator.
Whole machine performance testing
The overall performance of fiber laser cutting machine is tested, including cutting accuracy, cutting speed, maximum power and other parameters. By cutting the standard specimen and comparing the initial performance parameters of the equipment, the performance attenuation of the equipment is evaluated. If it is found that the performance of the equipment has obviously decreased, it should be repaired and adjusted in time.
How to adjust the parameters of fiber laser cutting machine according to different cutting materials and thicknesses?
Influence of cutting material type
carbon steel
For carbon steel, oxygen can be used as an auxiliary gas when cutting because of its high absorption rate of laser. Oxygen can react violently with carbon steel at high temperature, releasing extra heat, which is helpful to the cutting process.
When cutting thin carbon steel (such as 1-3mm), the laser power can be set at about 800-1200W, and the cutting speed can reach 40-60 mm/s.. With the increase of thickness, for example, cutting 6-10mm carbon steel, the laser power may need to be increased to 1500-2500W, and the cutting speed will be reduced to 20-30mm/s accordingly.
stainless steel
Stainless steel has poor thermal conductivity, but high reflectivity. Nitrogen is usually used as an auxiliary gas when cutting stainless steel, because nitrogen can prevent stainless steel from being oxidized during cutting and ensure the quality of cutting surface.
For 2-4mm thick stainless steel, the laser power is generally 1000-1500W, and the cutting speed is about 30-40 mm/s.. When the thickness reaches 8-12mm, the laser power may be increased to 2000-3000W, and the cutting speed will be reduced to 15-25 mm/s..
Aluminium and aluminium alloys
Aluminum has a high reflectivity to laser and a low melting point. Nitrogen is often used as an auxiliary gas when cutting aluminum and aluminum alloys.
For thinner aluminum materials (such as 1-3mm), the laser power can be set at 600-1000W and the cutting speed is about 50-80 mm/s. When cutting thick aluminum alloy (such as 6-10mm), the laser power may need 1200-2000W, and the cutting speed will be reduced to 20-35 mm/s..
Copper and Copper Alloy
Copper's high reflectivity and high thermal conductivity make it difficult in laser cutting. Generally, high-power laser is used, and oxygen or air is used as auxiliary gas.
For 2-4mm thick copper material, the laser power may reach 1500-2500W, and the cutting speed is about 20-30 mm/s.. For thicker copper, higher power and slower cutting speed may be needed.
Influence of cutting material thickness
Thin material (less than 3mm)
Thin materials are relatively easy to cut by laser. Due to the small thickness of the material, the laser beam can penetrate the material quickly. At this time, the laser power can be relatively low, generally between 600 and 1200 W, depending on the material type.
The cutting speed can be set faster, for example, for carbon steel, aluminum alloy and other materials, the cutting speed can reach 40-80 mm/s. The auxiliary gas pressure can be kept at a moderate level, such as oxygen pressure of 0.6-0.9MPa (for carbon steel) and nitrogen pressure of 0.8-1.2MPa (for aluminum alloy, etc.).
Medium thickness material (3-10mm)
With the increase of material thickness, higher laser energy is needed to penetrate the material. The laser power is usually between 1200 and 3000 W.
The cutting speed will be reduced accordingly, about 20-40 mm/s. The pressure of auxiliary gas may need to be increased according to the material, such as the oxygen pressure is increased to 0.8-1.2MPa when cutting carbon steel and the nitrogen pressure is increased to 1.2-1.6MPa when cutting stainless steel.
Thick material (greater than 10mm)
The cutting of thick materials requires higher laser power, which may need more than 3000W, and it is necessary to ensure that the performance of the laser generator can output high power stably.
The cutting speed will be very slow, generally around 10-20 mm/s. The pressure of auxiliary gas also needs to be further adjusted according to the material to ensure good cutting quality and slag discharge effect.
Adjusting the parameters of the fiber laser cutting machine is a process of comprehensively considering the material type and thickness, and at the same time, it is necessary to optimize the parameters repeatedly in combination with the actual cutting effect, such as notch quality and slag hanging. In actual operation, it can be set according to the basic parameter range of material and thickness, and then further fine-tuned by trial cutting to achieve the best cutting effect.
How to adjust the focal length of fiber laser cutting machine when cutting different materials?
Besides material type and thickness, what other factors will affect the parameter setting of fiber laser cutting machine?
What are the precautions for daily maintenance of fiber laser cutting machine?
Equipment cleaning
External surface cleaning
After work every day, clean and soft rags should be used to wipe the external surface of the equipment, including the fuselage, control cabinet and other parts. This can effectively remove dust and oil stains and keep the appearance of the equipment clean and tidy. For some stubborn stains, a small amount of neutral detergent can be used to wipe them, but it is necessary to avoid the detergent from entering the equipment.
When cleaning, pay attention to the corners and gaps of the equipment, which are easy to shelter evil people and shelter evil people. For example, dust is easy to accumulate around the vent of the control cabinet, which may affect the heat dissipation performance of the equipment and need to be cleaned.
Cleaning of cutting head
Cutting head is one of the key components of fiber laser cutting machine. In daily maintenance, always check the protective lens of the cutting head. If dust or slight stains are found, use a special lens cleaning paper or a cleaning stick to dip a small amount of cleaning liquid for wiping.
Wipe the lens gently, and wipe it from the center to the edge of the lens to avoid scratching the lens. Because the scratches on the lens will affect the laser transmission and focusing effect, thus reducing the cutting quality. At the same time, we should also pay attention to check the alignment of the optical path of the cutting head, which can be checked by the optical path detection function or professional tools provided by the equipment. If the optical path deviation is found, it should be adjusted in time.
Table cleaning
Metal chips and wastes on the workbench need to be cleaned in time. These chips will not only affect the smoothness of the next cutting, but also may enter the transmission mechanism of the equipment, leading to equipment failure. You can use a vacuum cleaner or a brush to clean up the debris.
When cleaning the workbench, you should also check whether the workbench surface is scratched or damaged. If the surface of the workbench is uneven, it will affect the stability of material placement and then affect the cutting accuracy.
Gas and cooling water systems
Gas system inspection
Check whether the gas pressure is within the appropriate range every day. Different cutting materials and processes require different gas pressures, for example, when oxygen is used for cutting carbon steel, the pressure is generally around 0.7-1.2MPa; When cutting stainless steel with nitrogen, the pressure is about 1.2-1.6MPa.
Check whether there is any leakage in the gas pipeline, and check whether there are bubbles at the joint of the pipeline by smearing soapy water. If leakage is found, the seal should be repaired or replaced in time to ensure the stability of gas supply.
Cooling water system inspection
Check whether the water level of cooling water is within the normal range, and generally ensure that the water level of cooling water tank is higher than the minimum water level line. If the water level is too low, it may lead to overheating of the laser generator and affect its performance and service life.
Check whether the circulating system of cooling water works normally, including whether the water pump works normally and whether the water pipes are blocked or leaking. If the water pipe is found to be leaking, it should be replaced in time; If the water pump has abnormal sound or does not work, it should be repaired or replaced in time.
Equipment operating environment
The fiber laser cutting machine should be placed in a dry and well-ventilated environment. The ambient humidity should be kept in an appropriate range, generally recommended to be between 40% and 60%. Excessive humidity may cause the equipment to get damp and lead to electrical failure.
Avoid direct sunlight and drastic temperature changes. The ideal temperature range of equipment operation is usually between 18-25ºC. Too high or too low temperature will affect the performance and stability of equipment. At the same time, it is also necessary to prevent the equipment from electromagnetic interference and avoid placing it near large motors, transformers and other equipment.
Write a detailed daily maintenance manual of fiber laser cutting machine.
Daily maintenance operation manual of optical fiber laser cutting machine
First, the maintenance purpose
The purpose of this operation manual is to guide the operators to carry out daily maintenance of the fiber laser cutting machine, ensure the normal operation of the equipment, prolong the service life of the equipment and improve the cutting quality and work efficiency.
Second, the preparation before maintenance
Tool preparation
A number of clean and soft rags
Special lens cleaning paper or cleaning rod
Neutral cleaner (small amount)
Vacuum cleaner or brush
Soap water or professional gas leakage detection tool
Water level measuring tools (such as liquid level gauge)
Wrench (used to check gas pipeline connection, etc.)
Safety protection preparation
Operators should wear work clothes, protective gloves and goggles.
Third, the maintenance steps
(1) The appearance of the equipment is clean
Wipe the surface of the equipment fuselage with a clean and soft rag to remove dirt, oil and other stains. For stains that are difficult to wipe, dip a small amount of neutral detergent in the rag, gently wipe it and then dry it with a clean rag to prevent the detergent from flowing into the equipment.
Focus on cleaning the surface of the control cabinet, including the operation panel, display screen and other parts to ensure clear sight and flexible operation buttons. At the same time, clean the vent of the control cabinet to prevent dust blockage from affecting heat dissipation.
(2) Maintenance of cutting head
Check the protective lens of the cutting head.
Gently remove the protective lens cover of the cutting head.
Observe whether there is dust or stain on the lens surface. If there is slight dust, use a special lens cleaning paper or cleaning stick to wipe it gently from the center to the edge of the lens. If the stain is stubborn, dip a small amount of special cleaning liquid in the cleaning rod before wiping, and ensure that there is no residual detergent and impurities on the lens surface after wiping.
Check whether the lens is scratched or damaged. If so, replace the lens in time.
Check the optical alignment of the cutting head.
Turn on the optical path detection function of the equipment (different equipment may operate in different ways, please refer to the equipment manual).
Observe the test results. If the displayed light path is deviated, adjust the light path according to the method provided in the equipment operation manual. Generally, it involves adjusting the angle or position of the cutting head, and the adjustment process needs careful operation to avoid further damage to the optical path system.
(3) Cleaning the workbench
Use a vacuum cleaner or a brush to clean up the metal chips and wastes on the workbench. When cleaning, pay attention to the corners and gaps of the workbench to ensure that there is no residual debris.
Check whether the surface of the workbench is smooth, with or without scratches or pits. If the surface of the workbench is found to be damaged, it should be repaired or recorded in time and notified to the maintenance personnel for treatment, so as not to affect the material placement and cutting accuracy.
(4) gas system inspection
Check the gas pressure
Check the gas pressure gauge on the equipment to confirm whether the pressure of auxiliary gases such as oxygen and nitrogen is within the range of process requirements. For example, when cutting carbon steel, the oxygen pressure is usually 0.7-1.2MPa, and when cutting stainless steel, the nitrogen pressure is 1.2-1.6MPa. If the pressure is insufficient, check the gas supply source and adjust the pressure to an appropriate value.
Check the gas pipeline for leakage.
Apply soapy water to the joints of gas pipelines, valves and other parts, and observe whether there are bubbles. If bubbles are found, there is a gas leak here. Tighten the connection parts properly with tools such as wrenches. If there is still leakage, it may be necessary to replace the seal or notify professional maintenance personnel to handle it.
(5) cooling water system inspection
Check the cooling water level
Use the water level measuring tool to check the water level of the cooling water tank to ensure that the water level is within the normal range, which should generally be higher than the lowest water level line. If the water level is too low, open the water inlet of the water tank and add distilled water or special coolant to the appropriate water level, taking care not to exceed the highest water level line.
Check the cooling circulation system.
Start the cooling water pump, and observe whether the water pump runs smoothly, with or without abnormal noise or vibration.
Check whether there is water leakage in the cooling water pipeline, and check whether there are water stains or water drops in the water pipe joints, valves and water pipes themselves. If water leakage is found, close relevant equipment and valves, repair the leaking parts or replace water pipes.
Four, maintenance records
After each routine maintenance, the operator should fill in the maintenance record form carefully, and record the maintenance date, maintenance items, problems found and treatment. The maintenance record form should be kept properly, so as to query and trace the maintenance history of equipment in the future and provide reference for regular maintenance and fault diagnosis of equipment.
V. Matters needing attention
Before maintenance operation, be sure to turn off the power supply of the equipment, and wait for the equipment to completely stop running and cool before operation to avoid scalding and electric shock accidents.
When cleaning the lens, operate in strict accordance with the prescribed methods and tools to prevent the lens from being scratched or damaged.
When checking the gas system and cooling water system, if any abnormality is found and cannot be handled by itself, stop the operation immediately and notify the professional maintenance personnel for maintenance. Do not disassemble or repair the equipment blindly.
Regularly check the completeness of maintenance tools, such as whether the dishcloth is clean, whether the cleaning paper or cleaning stick is sufficient, whether the tools are damaged, etc., and replace or supplement the tools in time to ensure the smooth maintenance work.
This product and its accessories are only used for production and processing.
Can't be used for other behaviors.
Can't be used for behavior.
This product and its accessories are only used for production and processing.
Can't be used for other behaviors.
Can't be used for behavior.
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